Ultrafine crusher technology in several applications

Functional food processing industry  

         Functional foods refer to foods whose ingredients can improve the body's defense capabilities, regulate physiological laws, and promote rehabilitation and other related functions. The ultrafine grinding technology plays an important role in the preparation of some functional food bases ( dietary cellulose, fat substitutes, etc. ) . Dietary fiber is called " seventh nutrient " by the modern medical community and is an important functional base food for preventing and curing modern " civilized diseases " and balancing the diet structure. Although the human body cannot directly digest cellulose, it has the function of increasing intestinal peristalsis, acting as a carrier for toxic substances and as a non-energy filler. For example, a production process for processing dietary fiber using soybean dregs as a raw material includes: raw material cleaning, coarse crushing, soaking, rinsing , odor removal, and second rinsing, bleach bleaching, dehydration drying, and micro-grinding , and functional activation and ultrafine crushing. All kinds of livestock and poultry fresh bones are rich in protein and fat, phospholipids, and phosphoproteins, which can promote the development of children's brain nerves. Fresh bone contains collagen ( amino acids ) , chondroitin, etc. It nourishes the skin and prevents aging. Fresh bone also contains vitamins A , B1 , B2 , B12 and other nutrients. The content of calcium and iron in fresh bone is also extremely high. Generally, fresh bones are cooked and eaten after being cooked. In fact, the nutrients of fresh bone are not absorbed by the body, causing waste of resources. The use of ultra-fine grinding technology will be multi-level crushing of bone into ultra-fine bone pulp or dehydration made of bone meal, can maintain more than 95% of nutrients, and nutrients are easily absorbed by the body. Bone marrow powder ( mud ) can be used as an additive to make bone meal ( mud ) series foods with high calcium and high iron content . It has unique nutrition and health care functions and is therefore hailed as “ functional food in the 21st century”.

The soft drinks that can be developed using the micro-pulverization technology include instant tea, lotus leaf and lotus beverages, ultra-fine bone powder, calcium-rich beverages, instant mung bean essence, and bean solid beverages.  

Soft drink processing

        China has a long tradition of drinking tea. Traditional tea drinking methods use boiling water to make tea. However, the human body does not completely absorb all the nutrients of tea. Some insoluble or insoluble ingredients, such as vitamins A , K , E, and most proteins, carbohydrates, carotene, and some minerals, are largely retained in tea. The residue greatly affects the nutrition and health functions of tea. If the tea is made into instant tea at room temperature and in a dry state, and the particle size of the powder is less than 5 μm , the entire nutrient content of the tea can be easily absorbed by the human stomach and can be immediately brewed. Oolong tea, black tea, and green tea powder can be added to various foods to process a brand new tea product. Health tea containing Chinese herbal medicines has been welcomed by domestic consumers since its inception. However, the customer reflected that the soaking time of the tea was too long, and the residue after soaking was too much. In November 1998 , Tsinghua University conducted an ultra-fine processing test to improve the dissolution rate and dissolution rate for the problem of a certain health tea plant with ultra-fine crushing. As a result, the dissolution time to the same concentration was shortened from the original 30 minutes. In 2 minutes, the amount of raw materials that had reached the same concentration was reduced from 5 grams to 3 grams, and the residue was reduced from 70% to 5% , which achieved very good results. Based on this result, other local folk prescriptions and medicinal teas in Ningbo can be developed. The cost of each packet of tea is only 2-3 cents, 50 packets per box , and the cost of packaging is 3 yuan. The wholesale price of Wenshan Pearl tea is currently 15 yuan / box, and the gross profit per box is around 10 yuan. This kind of product with health care characteristics can form a sales volume of at least 1 million boxes / year in the country . After deducting half of the selling expenses, the profit is about 5 million.  

  Fruit and vegetable processing  

         Pericarp, kernels can be converted into food by ultrafine grinding. The vegetables are ground into a micropowder at a low temperature, which not only preserves all the nutrients, but also increases the water-solubility of the fiber due to the micronization, and the taste is better.

Grain and oil processing  

         The taste of flour, bean flour and rice flour processed by ultrafine powder and the absorption and utilization of human body have been significantly improved. The wheat bran flour, soy flour and the like are added to the flour to transform the inferior flour into high-fiber or high-protein flour.

Condiment processing  

        The large porosity of the micropowders results in a collection of holes, which can absorb and hold the fragrance for a long period of time. This is one of the important methods for solidifying the incense. Therefore, the ultrafine powder used as a condiment is richer and more prominent.   The application of ultrafine grinding technology in food processing has two important meanings. First, it improves the taste of food and is conducive to the absorption of nutrients . Second, the original raw materials that cannot be fully absorbed or utilized are reused and formulated. Deep processing into various functional foods, the development of new food materials, the addition of new food varieties, improve resource utilization. The proportion of the total output value of China's food industry in the industrial sector has already taken a place, reaching a scale of 500 billion yuan. However, the product structure is not reasonable. Deep-processing products, that is, food manufacturing industry, account for only 16% . At present, promoting the deep processing of the food industry and increasing the added value of products have become a consensus of society and enterprises. Therefore, ultrafine grinding technology as a high technology will have broad application prospects in food processing.

Freedom from Chinese medicine  

     Fry-free Chinese medicine is about to make all kinds of Chinese medicines into ultra-fine powders. When they are grouped, ultrafine powders of various Chinese medicines are mixed together, water-blunted, or made into teabags, soaked and mixed together to drink, and solve the problem of boiling. In particular, some hard-to-dissolve drugs: Ganoderma lucidum, Poria, and some volatile drugs: Nepeta, Artemisia annua, Bupleurum, etc. have special significance. This way, on the one hand, it can be added or subtracted by each person on the one hand, reflecting the advantages of traditional Chinese medicine, which not only avoids the trouble of decoction but also improves the taste. It is of great significance.  

      There are many people involved in the development of free-fried Chinese medicine, and many academic articles have been published. However, this technology involves the problem of the increase in efficacy, and therefore it must be combined with the clinical practice of Chinese medicine. Compared with decoction, micro-powdered Chinese medicines are indeed very different. Not only do the dosages change (micro-powdered Chinese medicines are more provincial), but also the pharmacological properties of certain drugs also change, and animal and poison drugs (Pei and Ma Qinzi) can be obtained. Widely used, the effect is magical.  

Pollen, spores, etc.  

     Pollen, spores, etc.   The outer layer of spore pollen has a layer of lignin shell-like structure, and the active ingredients are hidden inside the shell. Only by breaking the shell (wall), the active ingredient can be fully dissolved, the human body can absorb and use, and the normal temperature ultra-micro crushing equipment is strong and favorable. s method.   

Jinan Yinrun Machinery Technology Co., Ltd. is specialized in the production of ultrafine crushers for traditional Chinese medicine , cell wall breaking powder, and ultra-low temperature micropowder. It provides you with Chinese medicine ultrafine pulverizer , cell wall breaking powder machine , ultra-low temperature micropowder , ordering telephone hotline.

, This information comes from: